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OpEx6

The Exec App

Trust your data | One Screen | Lean & Six Sigma-friendly

What is the Exec App
The problem

Your data lives in a dozen systems. And none of them agree.

Every platform speaks a different language. Every team pulls a different number. Reporting takes days, the numbers are already out of date, and no-one can agree on whose version is right.

Microsoft Excel
Microsoft Excel
CSV Files
CSV Files
Super Bill of Materials
Super BOM
SAP
SAP
Salesforce CRM
Salesforce
Infor ERP
Infor
SCADA
SCADA
+10
more sources
MES · QMS · CMMS
Historian · IoT · ERP

The Exec App connects to all of them. It ingests, reconciles and governs the data, both real-time and ad-hoc, applies a single formula for every KPI, and removes the inconsistencies before anything reaches an executive screen. No manual exports. No version conflicts. No arguing about whose numbers are right.

How it works

From fragmented systems to trusted executive intelligence. In five steps.

The Exec App is a governed intelligence layer — not a report, not a BI tool, not a dashboard you build yourself. Here is exactly what happens to your data between source and screen.

01
Ingest
Connect to your systems
We connect directly to your existing platforms — ERP, MES, SCADA, QMS, historians, and even spreadsheet exports. No ripping and replacing.
ExcelSAPSCADAInforSalesforceBOM
02
Reconcile
Merge & cleanse
Raw data rarely agrees. We reconcile formats, remove duplicates, standardise units, and flag quality issues — before anything is calculated.
OEE = 71%0.714
OEE: .714duplicate removed
£/unitGBP_per_unit
03
Enrich
AI enrichment
AI adds context — detecting patterns, identifying anomalies, correlating signals across sources — building the intelligence layer above the raw numbers.
04
Align
KPI engine
The KPI engine maps enriched data to 130+ governed metrics. Each KPI has one formula, one definition, one data contract — aligned to who needs to see it.
OEED02 · Ops Dir
Cost / unitD04 · CFO
OTIFD07 · COO
Scrap £D03 · CFO
05
Deliver
Executive intelligence
Your role, your KPIs, your view — in real time, explained by AI, accessible on any device.
OEE71.4%▲2.1
OTIF94.8%▲1.3
Cost£38.2k▼6.4k
The intelligence layer

After alignment, the AI gets to work.

Every insight in the Exec App is grounded in your governed KPIs. This isn’t a chatbot guessing from the web — it’s an intelligence engine reading your plant’s actual performance data and telling you what it means.

01
Explains — the why behind every number

Not just the metric, but what’s driving it. The AI reads your governed data and builds a narrative explanation — sourced from your actual plant, not general knowledge.

"OEE dropped 4.2 pts this week. Root cause: availability loss on Line 3 — 3 unplanned stoppages accounting for 68% of the gap. Line 1 is performing above target and offsetting the total."
Grounded in D02 · Production & Throughput
02
Predicts — where metrics are heading

Forward-looking trend analysis based on your 90-day rolling performance. The AI surfaces where KPIs are heading — before they become reportable problems.

"OTIF is deteriorating at 0.4 pts/week. At this rate, you will breach the 94% threshold in approximately 3 weeks if the current trend continues."
Grounded in D07 · Supply Chain & Delivery
03
Flags — exceptions before they escalate

The Exec App continuously monitors your KPIs against control limits and triggers. When something drifts, you’re told — not after the month-end report, but now.

"7 KPIs have moved outside control limits in the last 48 hours. Risk Watch: Cost per unit is amber and accelerating. First-pass yield crossed below the 98% threshold yesterday at 14:32."
Powered by D12 · Risk & Exception Watch
04
Advises — what to focus on first

Given the full picture of your governed KPIs, the AI surfaces what deserves your attention — ranked by impact, not by whoever shouted loudest this morning.

"Priority focus this week: (1) Line 3 maintenance compliance — 2 overdue PMs correlate with Monday’s stoppage. (2) OTIF on Customer A — 3 late shipments this week, all from the same SKU family."
Grounded in D05 · Maintenance & D07 · Supply Chain
05
Summarises — your daily executive brief

Every morning, the Exec App generates a brief that tells you what happened overnight, where you are versus target, and what needs a decision today.

"Daily brief, Monday 06:45. Overall OEE: 71.4% (+2.1 pts wk/wk, on target). Cost is on trend. Two items need your attention today: OTIF drift and an energy intensity spike on Site 2."
Draws on all 12 dashboards · role-personalised
06
Answers — natural language Q&A

Ask the Exec App a direct question. Get an answer sourced from your governed KPIs — not from general training data, not invented, not approximate.

Q: "Why did cost per unit increase last week?"

A: "Cost per unit increased 4.3% week-on-week. The primary driver was a 12% increase in scrap on Product Family B — the same week overtime on the afternoon shift was 18% above baseline."
Grounded in D04 · Cost & Margin — always cited
07
Data Trust
Before acting on any insight, know exactly how confident the data is, where it came from, and what governed it.
Data confidence
94.7%
3 of 3 sources agree
This insight is derived from three independent governed data sources with no material discrepancy between them.
SAP ERP — Cost & Unit dataD04 · Verified
MES Line Controller — ThroughputD02 · Verified
QMS System — FPY & Scrap ratesD03 · Verified
OpEx6 KPI Contract v2.1 Last validated 2 hrs ago · Automated audit trail
08
Challenge the Business
The Exec App doesn’t just report what’s happening — it challenges you to improve, using competitive intelligence, WCM benchmarks and Lean / Six Sigma methodology.
Competitive Intelligence Lean Six Sigma WCM
Live example — Walkers Crisps, new site launch

Walkers Crisps is commissioning a new production facility in the East Midlands. Industry WCM standard is 11 months to first production. Your current site commissioning process runs at 18+ months.

OEE 10.6 pts below WCM benchmark of 82% — directly impacting launch readiness
Commissioning speed 63% slower than Six Sigma industry standard
Labour cost per unit 14% above Lean target, compressing competitive margin
Initiate Kaizen event on Lines 2–3 maintenance compliance (est. +3.2 pts OEE)
Launch DMAIC project on Product Family B scrap rate (Six Sigma DEFINE stage now)
Re-sequence capacity plan against competitor Q3 ramp timeline
Role intelligence

Built for any senior business executive.

The Exec App aligns 130+ governed KPIs to your specific role and accountability — not a one-size-fits-all dashboard, but a view designed for how you’re measured.

CEOCOOCFOCTO VP of Plant OperationsVP ManufacturingVP Supply Chain General ManagerOperations DirectorSite Director Plant ManagerProduction ManagerQuality Manager Supply Chain ManagerMaintenance Manager
C-Level / CEO & COO
CFO
VP Operations
Director of Continuous Improvement (CI)
Plant Manager / Site Leader
VP of Quality
Portfolio OEE
69.8%
▲ 1.4 pts
3 sites · all lines
Capacity utilisation
83.6%
▲ 2.0 pts
D11 Capacity
OTIF (portfolio)
94.8%
▼ 0.6 pts
D07 Supply Chain
Risk watch
3 amber
▲ +1 this week
D12 Risk
Cost per unit
£4.82
▲ +£0.18
D04 Cost & Margin
Scrap cost
£12.4k
▲ +£2.1k
D03 Quality
Labour efficiency
88.3%
▲ 1.2 pts
D10 Labour
Energy £/unit
£0.31
▲ +£0.04
D08 Energy
Overall OEE
71.4%
▲ 2.1 pts
D02 Production
Cost leakage
£38.2k
▼ £6.4k
D04 Cost & Margin
OTIF
94.8%
▲ 1.3 pts
D07 Supply Chain
Quality rate
98.4%
▲ 0.6 pts
D03 Quality
Site OEE
71.4%
▲ 2.1 pts
D02 Production
OTIF
94.8%
▲ 1.3 pts
D07 Supply Chain
Cost leakage
£38.2k
▼ £6.4k
D04 Cost & Margin
Safety incidents
0 LTI
▲ 14 days clean
D09 Safety
Line OEE (best)
78.1%
▲ 3.4 pts
Line 1 · This shift
Throughput vs target
96.2%
▼ 1.1 pts
D02 Production
Downtime events
3 today
▲ +1 vs yesterday
D05 Maintenance
First-pass yield
97.8%
▼ 0.4 pts
D03 Quality
First-pass yield
97.8%
▼ 0.4 pts
D03 Quality
Scrap rate
1.8%
▲ +0.3 pts
D03 Quality
Open NCRs
14 open
▲ +3 this week
D03 Quality
Customer complaints
2 / month
▼ -1 vs last mth
D03 Quality

All figures illustrative — values drawn from your live governed data in the Exec App.

KPI library

130+ governed KPIs. A definition for each one.

Every KPI in the Exec App has one formula, one data contract, one meaning — defined before you connect your first system.

130+
Defined KPIs, each with a formula & source contract
12
Executive dashboard areas
6+
Role personas, from C-Level to Manager
1
Definition per metric, every site, every shift
D019 KPIs

Executive Overview

The one-screen read on performance, cost, quality and risk.

D0215 KPIs

Production & Throughput

OEE, availability, performance and yield by line and shift.

D0314 KPIs

Quality & Conformance

Defects, scrap, rework, first-pass yield and cost of quality.

D0412 KPIs

Cost & Margin Leakage

Where manufacturing cost is escaping, in money terms.

D0511 KPIs

Maintenance & Reliability

MTBF, MTTR, downtime causes and planned-vs-reactive balance.

D0610 KPIs

Inventory & Materials

Turns, ageing stock, shortages and material availability risk.

D0711 KPIs

Supply Chain & Delivery

OTIF, lead-time variance and supplier performance.

D089 KPIs

Energy & Sustainability

Energy per unit, intensity trends and emissions exposure.

D0910 KPIs

Safety & Compliance

Incidents, near-misses, audits and open corrective actions.

D109 KPIs

Labour & Workforce

Productivity, absence, overtime load and skills coverage.

D1112 KPIs

Capacity & Asset Utilisation

Utilisation rates, bottlenecks and effective capacity headroom.

D128 KPIs

Risk & Exception Watch

The metrics drifting out of tolerance — flagged before they bite.

Founding member offer

Spend £500, get £50 back in founding credits.

Subscribe to the Exec App and as a founding member receive £50 in bonus credits — our way of saying thank you for being early. Plus, founding members get 40% more credits throughout the launch year.

  • First to access the Exec App when it goes live
  • 40% more credits — exclusive to founding members, all launch year
  • The full KPI & dashboard reference as we publish it
Register for the Exec App launch
Early access · Upto 40% discount
Founding launch offer
£500 subscription
£50in bonus founding credits — 10% back, free
+40%more credits all launch year — founding members only

No payment taken at registration. Your founding offer is reserved and confirmed when the Exec App goes live.